Manufacturing Processes For Competitive Advantage

Manufacturing Processes For Competitive Advantage

When developing the manufacturing processes for a new product, it is common to follow the same methods as similar products. In the case of ballistics armor plates, the common method of manufacturing is compression molding. This process consists of two steel plates with one or more cavities to produce the final product. The raw material is placed in the cavity and the plates are clamped together under high pressure and heated to a specified temperature. This method is effective but does not allow for large improvements in cycle time and productivity.

A different approach has been employed by ShotStop Ballistics®. In addition to our patented Duritium® technology, which allows a thinner and lighter ballistics plate to achieve the same performance as traditional plates, a proprietary mold heating and cooling process was developed. This process allows for faster cycle times, which translates to lower cost per part.

ShotStop also employs stack molding, which increases the number of parts per cycle. For example, one traditional two-plate compression mold will produce one part, while a four-plate compression mold will produce three more of the identical parts in the same amount of time. Stack molds are more expensive initially, but the increased production recovers the initial cost quickly. The size of the part being produced and the size of the molding press are the primary limiting factors when considering stack molding.

These approaches to production help ShotStop provide a superior product at a lower cost to the consumer.

Interested in learning more? Contact us here. 


U.S.-based ShotStop Ballistics is developing the lightest, thinnest, and strongest advanced armor technologies in the world. From body armor plates and armored vehicle protection to its innovative BallisticBoard® material and custom armor solutions, ShotStop Ballistics is leading the way in improving the protection of our police, military, special forces, S.W.A.T., security personnel, and more. With technical expertise that spans the last 35+ years, the ShotStop team brings together engineers, Ph.D.’s, chemists, product developers, and ballistic specialists to create ballistic technology that saves lives, reduces restriction, and maximizes performance. ShotStop consistently uses independent and federally accredited ballistic labs, including the Department of Defense and National Institute of Justice, to ensure ShotStop armor positions our servicemen and women with the best possible protection. Contact ShotStop Ballistics at or call 800-986-0795.

Older Post Newer Post


Leave a comment

Please note, comments must be approved before they are published